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DORNIER TRITOS® PP 3D weaving line

The DORNIER TRITOS® PP 3D weaving line is used to produce complex-shaped and multi-layer fabrics for composite reinforcements. The line is characterized by the digital programming of the weave pattern, a flexible shed geometry and a rigid rapier movement without additional guide elements for low filamentation. The DORNIER Weft Saver (DWS), which enables weaving with reduced weft waste, makes fabric production even more economical. The 3D weaving line is available in suitable electrical protection classes for processing carbon fibers.

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Product details

Why DORNIER?

Intuitive operation

The TRITOS® 3D weaving line features the advantages of the P2 rapier weaving machine platform in terms of ergonomics and operating concept.

Complex fiber architecture

The warp and weft yarns can be oriented in all three spatial directions. This enables fiber composite semi-finished products with very high mechanical properties.

High fabric thicknesses

The Electronic Fabric Guide (EFG) allows the production of fabrics up to 100 mm thickness.

High material efficiency

The DORNIER Weft Saver (DWS) ensures high material efficiency of the weft yarn and thus reduces the production costs for complex 3D fabrics.

Protected electronics

The electronic components of the line are protected against carbon fiber contamination. This ensures fault-free operation.

High level of automation

The fully automatic Horizontal Take-Off (HTO) allows continuous production even during the changing of pieces.

Service with a lifetime guarantee

With commissioning, we offer you comprehensive support to continuously improve your processes. We guarantee service and maintenance options for all our weaving machines over their entire life cycle.

Service

Technical data

Maximum nominal width

240 cm

Line speed

Up to 150 picks per minute

Weft insertion system

Mono rapier system

Weft thread materials

Glass roving up to 2,400 tex
Carbon roving up to 48k
Basalt, aramid and ceramic yarns

Energy consumption

Particularly low consumption thanks to state-of-the-art drive technology

Downloads

Download the brochure for our Composite Systems here.

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Your contacts for DORNIER Composite Systems®

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Consulting & Sales

For all questions relating to the tendering and purchase of a new composite machine or system.

Service & Technology

For all questions and support in the ongoing operation of your DORNIER composite machine or system.

Applications

The end products of DORNIER Composite Systems® are used in various industries, including aerospace, automotive, mechanical engineering, medical technology and the sports industry. Our flexible solutions for the production of fiber composite semi-finished products enable the manufacture of highly resilient, lightweight components and support the production of carbon and glass fiber components for the most demanding applications.

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3D & multilayer fabric

Complex shapes and multi-layer fabrics for composite reinforcements.

Arrange a consultation appointment

Do you have questions about a machine or system or would you like to discuss your specific requirements? Our dedicated team is here to assist you with project planning and find customized solutions tailored to your exact needs.

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